2004 Subaru Outback recalls & problems

11 recalls 90 complaints 2 investigations

11recalls
90owner complaints
9crashes reported
4fires reported
5 / 0injuries / deaths

NHTSA lists 11 safety recalls for the 2004 Subaru Outback and 90 owner complaints. The part owners complain about most is air bags (25 reports), followed by vehicle speed control (20). NHTSA has opened 2 defect investigations that include this vehicle. Recall repairs are free at authorized dealers – enter your VIN on nhtsa.gov/recalls to see whether your car still has an open recall.

2004 Subaru Outback recalls

Air Bags · NHTSA 20V001000 · Jan 2, 2020

Problem: Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester, 2003-2006 Baja, 2004-2011 Impreza, 2004-2014 WRX (STI included), 2003-2014 Legacy and Outback, and 2005-2006 Saab 9-2X vehicles originally sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands…

Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Fix: Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger air bag inflators with alternate inflators, free of charge. The recall began January 7, 2020. Subaru Owners may contact Subaru customer service at 1-844-373-6614. Saab owners may contact the…

258,813 units potentially affected · Full recall details →

Air Bags · NHTSA 20V003000 · Jan 2, 2020

Problem: Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester, 2003-2006 Baja, 2004-2011 Impreza, 2004-2014 WRX (including STI), 2003-2014 Legacy and Outback, and 2005-2006 Saab 9-2X vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South…

Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Fix: Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger air bag inflators, free of charge. The recall began January 7, 2020. Subaru owners may contact Subaru customer service at 1-844-373-6614. Saab owners may contact the Saab Customer Assistance…

111,562 units potentially affected · Full recall details →

Air Bags · NHTSA 20V002000 · Jan 2, 2020

Problem: Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester, 2003-2006 Baja, 2004-2011 Impreza, 2004-2014 WRX (including STI), 2003-2014 Legacy and Outback, and 2006 Saab 9-2X vehicles originally sold, or ever registered, in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina,…

Risk: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

Fix: Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger air bag inflators, free of charge. The recall began January 7, 2020. Subaru owners may contact Subaru customer service at 1-844-373-6614. Saab owners may contact the Saab Customer Assistance…

127,547 units potentially affected · Full recall details →

Air Bags · NHTSA 16V358000 · May 25, 2016

Problem: Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Legacy, Outback, 2009-2011 Legacy, Outback, Forester, 2006-2011 Impreza, Tribeca, 2003-2006 Baja, and 2006 Saab 9-2x vehicles originally sold or that have ever been registered in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands…

Risk: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Fix: Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger frontal air bag inflator, free of charge. The recall began August 26, 2016. Owners may contact Subaru customer service at 1-856-488-8500. Saab owners may contact GM at 1-800-955-9007.…

302,127 units potentially affected · Full recall details →

Air Bags · NHTSA 16V359000 · May 25, 2016

Problem: Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Legacy, Outback, 2006-2008 Impreza, Tribeca, 2006 Saab 9-2x, and 2003-2006 Baja vehicles originally sold or that have ever been registered in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania,…

Risk: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Fix: Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger frontal air bag inflator, free of charge. The recall began August 24, 2016. Owners may contact Subaru customer service at 1-856-488-8500. Subaru's number for this recall is TKB-16. Note: This…

146,010 units potentially affected · Full recall details →

Air Bags · NHTSA 16V361000 · May 25, 2016

Problem: Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Legacy, Outback, and Baja vehicles originally sold or that have ever been registered in Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming, or "Zone C.". These vehicles may…

Risk: An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

Fix: Subaru will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. The recall began August 24, 2016. Owners may contact Subaru customer service at 1-856-488-8500. Subaru's number for this recall is TKC-16. Note: This recall covers vehicles that were not…

62,940 units potentially affected · Full recall details →

Air Bags · NHTSA 15V323000 · May 28, 2015

Problem: Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Subaru Baja vehicles manufactured January 22, 2003, to July 21, 2004, 2004-2005 Impreza vehicles manufactured January 28, 2003, to May 31, 2005, 2003-2008 Subaru Legacy vehicles manufactured January 22, 2003, to May 2, 2008, 2003-2008 Subaru Outback vehicles manufactured February 18, 2003, to May 5, 2008, and 2005 Saab 9-2x vehicles…

Risk: In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.

Fix: Subaru will notify their owners and General Motors will notify Saab owners. Dealers will replace the passenger air bag inflator, free of charge. The Subaru recall began on June 17, 2015. Owners may contact Subaru customer service at 1-800-782-2783. The Saab recall began on July 27, 2015. Owners of…

432,016 units potentially affected · Full recall details →

Air Bags · NHTSA 14V763000 · Dec 1, 2014

Problem: Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Legacy and Outback vehicles, and 2003-2005 Baja vehicles sold, or ever registered, in geographic locations associated with high absolute humidity. Specifically, vehicles sold, or ever registered, in Puerto Rico, Hawaii, the U.S. Virgin Islands, Guam, Saipan, American Samoa, Florida and adjacent counties in southern Georgia, as well as the…

Risk: In the event of a crash necessitating deployment of the passenger’s frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.

Fix: Subaru will notify their owners. Dealers will replace the passenger air bag inflator, free of charge. The recall began on January 15, 2015. Owners may contact Subaru at 1-800-782-2783. Subaru's number for this recall is WQP-51. Note: This recall supersedes recall 14V-471. This recall has been…

4,175 units potentially affected · Full recall details →

Fuel System, Gasoline · NHTSA 13E065000 · Nov 29, 2013

Problem: Airtex Products LP (Airtex) is recalling certain model E8598M, E8518M, E8600M, E8596M, and E8597M fuel pumps manufactured July 26, 2013, and July 29, 2013 and used as aftermarket replacements on Subaru Baja's, Outback's and Legacy's. The affected fuel pumps were sold or installed into the aftermarket applications on or after July 26, 2013, and may may leak fuel from the base of a fuel line connection when the gas…

Risk: A fuel leak in the presence of an ignition source increases the risk of a fire.

Fix: Airtex will notify owners, and will replace the fuel pump, free of charge. Recall is expected to begin on January 2, 2014. Customers may contact Airtex at 1-800-880-3056. The recall is expected to begin during January 2014. This recall is being conducted by Airtex, not by Subaru.

397 units potentially affected · Full recall details →

Vehicle Speed Control · NHTSA 04V128000 · Mar 16, 2004

Problem: On certain passenger sedans, wagons, and sport utility vehicles, the cruise control cable could come out of its track on the cruise control lever and lodge on the control lever tab when the accelerator pedal is released. If this condition occurs, the throttle will not return to the idle position and will remain in an open position.

Risk: If this occurs during vehicle operation, the driver could lose control of the vehicle, which could result in a crash.

Fix: Dealers will install a cruise control cable retaining clip to the cruise control lever tab on the throttle shaft in order to prevent the cruise control cable from coming out of its track. Owner notification began on april 12, 2004. Owners should contact subaru at 1-800-782-2783.

127,580 units potentially affected · Full recall details →

Fuel System, Gasoline · NHTSA 03V303000 · Aug 20, 2003

Problem: Certain passenger or sport utility vehicles may have a loose or out of position fuel filler hose clamp.

Risk: This could result in fuel leakage. Fuel leakage in the presence of an ignition source could result in a fire.

Fix: Dealers will inspect and tighten the clamp on the fuel filler hose. Owner notification began august 27, 2003. Owners should contact subaru at 1-800-782-2783.

7,874 units potentially affected · Full recall details →

2004 Subaru Outback problems by component

ComponentComplaintsCrashesFiresInjuries
Air Bags 25
202
Vehicle Speed Control 20
702
Engine and Engine Cooling 14
100
Electrical System 10
030
Power Train 10
301
Visibility 5
010
Suspension 4
000
Fuel/Propulsion System 3
000
Fuel System, Gasoline 3
000
Unknown or Other 3
000
Engine 2
010
Service Brakes 2
100
Steering 2
100
Wheels 1
000
Service Brakes, Hydraulic 1
100
Seats 1
000
Latches/Locks/Linkages 1
010
Equipment 1
000

NHTSA investigations

Latest owner complaints

Service Brakes · Oct 17, 2020 · 185,000 miles · UT

Autozone sold me (via warranty exchange) aftermarket brake pads that supposedly were the same part #d929 as the brake pads autozone had previously sold me and was replacing under warranty. However, the brake pads that they provided to me today as warranty replacements were too large for the brake caliper and would be unsafe if installed and forced to fit in the caliper.…

Air Bags · Jul 26, 2019 · 162,000 miles · MA

I get cards,I call,I get letters ,I call doesn't matter who sends them,you or subaru dealer ,telling me I need to have an airbag swapped out as being defective,and me telling you I do not have the car anymore,it was picked up by an auction house but it needed alot done to it so they may have scrapped it,I don't know. What I do know is this is the last you will hear from me…

Unknown or Other · May 25, 2018 · MD

Purchased this car listed in iaa website as having $68,000.00 miles, this week my mechanic told me that the car had $220,000.00 miles. I just checked carfax unfortunately that is a odometer rollback.

Air Bags · May 9, 2018 · SC

Notification of airbag passenger front recall.

Air Bags · Mar 23, 2018 · TN

2004 suburban outback. Consumer writes in regards to takata passenger side front airbag. *ld the consumer stated the manufacturer exceeded a reasonable amount of time completing the recall repair. *js

Suspension · Mar 1, 2018 · 172,000 miles · OH

Excessive underbody front end rust as per body shop bumper replacement.

Air Bags · Oct 30, 2017 · NC

Takata recall. Not able to get access to replacement airbag. On waitlists at 2 local subaru dealers.

Air Bags · Sep 30, 2017 · 184,000 miles · NY

I received a recall notice on passenger side airbag in july 2016..I was told I would be informed by mail when parts were available for repair by my local subaru dealer. It's 14 months later and I have not received any further notice. I do not believe this has been handled in a timely manner and still cannot have passengers in front seat.

Vehicle Speed Control · Jun 23, 2017 · 118,000 miles · NY

The car will be operating properly at speed on local roads (30mph or so) when, without warning, the engine will go to a fast idle and the gas peddle loses all effectiveness. Stopping the car and restarting it has fixed the problem the three times it has happened. The dealer replaced the accelerator pedal position switch but the problem has reoccurred. This is a potentially…

Air Bags · Jan 18, 2017 · IN

Takata recall. Received notification from subaru months ago and have they have still not contacted me to repair this problem. Since I was advised not to allow a passenger in front passenger seat, it makes it very difficult to use my vehicle.

Air Bags · Dec 13, 2016 · CO

Takata recall. My complaint is that this recall is not being handled in a timely manner. I received my recall notice in july 2016, and am still waiting! It is extremely inconvenient not to be able to use the passenger seat. When will this be resolved?

Air Bags · Nov 9, 2016 · 260,000 miles · NC

Takata recall: I was notified in july 2016. I have not received any notification from subaru or the dealer that the part has become available. I have called both subaru and the dealer. I have waited three months, that is too long .

Other Subaru Outback years

1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026

Frequently asked questions

Does the 2004 Subaru Outback have any recalls?

Yes. NHTSA lists 11 safety recalls covering the 2004 Subaru Outback, the most recent one (20V001000) for air bags. Recall repairs are free at authorized dealers.

What are the most common problems with the 2004 Subaru Outback?

Based on 90 owner complaints filed with NHTSA, the most reported areas are air bags (25), vehicle speed control (20), engine and engine cooling (14).

Have there been crashes or injuries linked to the 2004 Subaru Outback?

Owners reported 9 crashes, 4 fires, 5 injuries and 0 deaths in complaints to NHTSA. These are unverified owner reports, not findings of fault.

Is NHTSA investigating the 2004 Subaru Outback?

NHTSA has opened 2 defect investigations that include this vehicle, most recently EA15001: Air Bag Inflator Rupture.