2004 Saab 9-5 recalls & problems

2 recalls 19 complaints

2recalls
19owner complaints
1crashes reported
1fires reported
0 / 0injuries / deaths

NHTSA lists 2 safety recalls for the 2004 Saab 9-5 and 19 owner complaints. The part owners complain about most is electrical system (14 reports), followed by engine (2). Recall repairs are free at authorized dealers – enter your VIN on nhtsa.gov/recalls to see whether your car still has an open recall.

2004 Saab 9-5 recalls

Seats · NHTSA 08V160000 · Apr 9, 2008

Problem: Saab is recalling 57,389 my 2002-2008 9-5 series vehicles for failing to comply with the requirements of federal motor vehicle safety standard no. 201, "occupant protection in interior impact." during compliance testing, one of the upper interior occupant protection test points exceeded the standard's requirements.

Risk: In the event of a vehicle crash, personal injury to occupants may occur.

Fix: Dealers will install a-pillar trim with improved energy-absorbing capability free of charge. The recall began on november 25, 2008. Owners may contact saab at 1-800-955-9007.

57,389 units potentially affected · Full recall details →

Fuel System, Gasoline · NHTSA 07V087000 · Mar 7, 2007

Problem: On certain passenger vehicles, the fuel pump retaining tabs holding the fuel lines were damaged during production.

Risk: Over time, this could cause the fuel lines to loosen from the pump resulting in fuel leakage. If an ignition source were present, the fuel may ignite resulting in a vehicle fire.

Fix: Dealers will develop a securing bracket that will secure the fuel lines to the fuel pump even if the plastic retaining tabs should break. The recall began on june 13, 2007. This is an expansion of previous recall campaigns - see 04V557 and 06V126. Owners may contact saab at 1-800-955-9007.

94,377 units potentially affected · Full recall details →

2004 Saab 9-5 problems by component

ComponentComplaintsCrashesFiresInjuries
Electrical System 14
010
Engine 2
010
Engine and Engine Cooling 2
000
Fuel/Propulsion System 2
010
Structure 2
000
Tires 2
000
Air Bags 1
100
Exterior Lighting 1
000
Power Train 1
000
Service Brakes, Hydraulic 1
000
Steering 1
000
Vehicle Speed Control 1
000

Latest owner complaints

Fuel/Propulsion System · May 10, 2025 · NJ · fire

I purchased my 2004 Saab 9-5 in 2023. I was under the impression that everything was running and that drivability was proper. When I attempted to drive the automobile it would start, idle 7 minutes and stall. It would not start again for about 35 minutes. I tried to use it, and this behavior continued. Often, in traffic it would stall while I was moving at low speed, and…

Engine · May 10, 2025 · NJ · fire

I purchased my 2004 Saab 9-5 in 2023. I was under the impression that everything was running and that drivability was proper. When I attempted to drive the automobile it would start, idle 7 minutes and stall. It would not start again for about 35 minutes. I tried to use it, and this behavior continued. Often, in traffic it would stall while I was moving at low speed, and…

Electrical System · May 10, 2025 · NJ · fire

I purchased my 2004 Saab 9-5 in 2023. I was under the impression that everything was running and that drivability was proper. When I attempted to drive the automobile it would start, idle 7 minutes and stall. It would not start again for about 35 minutes. I tried to use it, and this behavior continued. Often, in traffic it would stall while I was moving at low speed, and…

Air Bags · Aug 5, 2022 · CO · crash

7/26/22 10:23pm on interstate 25 North of Denver mile 249 I was not able to stop and rear ended another vehicle. My air bags did not deploy there were no dash lights indicating any problem with the airbags prior to the accident. My vehicle was not drivable and was towed to H&R Towing in Johnstown, CO. The only inspection so far has been by an Amica Insurance adjuster. My set…

Steering · Jul 3, 2014 · 70,000 miles · FL

I have owned a 2004 saab 9-5 sport combi wagon since 2006. Twice, over the last several years (2011, 2014), my husband and I have been on the highway and had an ignition switch incident where he was the driver and I was the passenger. In both incidents, I turned around to talk to my daughter (2011) and then daughters (2014) and inadvertently bumped the key in the ignition with…

Engine · Jul 3, 2014 · 70,000 miles · FL

I have owned a 2004 saab 9-5 sport combi wagon since 2006. Twice, over the last several years (2011, 2014), my husband and I have been on the highway and had an ignition switch incident where he was the driver and I was the passenger. In both incidents, I turned around to talk to my daughter (2011) and then daughters (2014) and inadvertently bumped the key in the ignition with…

Electrical System · Jul 3, 2014 · 70,000 miles · FL

I have owned a 2004 saab 9-5 sport combi wagon since 2006. Twice, over the last several years (2011, 2014), my husband and I have been on the highway and had an ignition switch incident where he was the driver and I was the passenger. In both incidents, I turned around to talk to my daughter (2011) and then daughters (2014) and inadvertently bumped the key in the ignition with…

Electrical System · May 2, 2014 · 64,000 miles · MD

Tl* the contact owns a 2004 sabb 9-5. The contact stated that while driving 75 MPH, the vehicle stalled without warning. The contact was able to restart the vehicle and took it to the dealer for inspection of the failure where the technician replaced the ignition module. The contact was made aware of a manufacturer's recall for the ignition switch but was advised that the…

Fuel/Propulsion System · Mar 14, 2014 · 51,108 miles · MD

Tl* the contact owns a 2004 saab 9-5. The contact stated that while traveling various speeds, the vehicle suddenly stalled. The vehicle was taken to a private mechanic where it was found that the crank shaft position sensor, fuel pump, and the twice unit needed to be replaced. The vehicle was repaired but the failure recurred. The manufacturer was not contacted about the…

Power Train · Mar 14, 2014 · 51,108 miles · MD

Tl* the contact owns a 2004 saab 9-5. The contact stated that while traveling various speeds, the vehicle suddenly stalled. The vehicle was taken to a private mechanic where it was found that the crank shaft position sensor, fuel pump, and the twice unit needed to be replaced. The vehicle was repaired but the failure recurred. The manufacturer was not contacted about the…

Electrical System · Mar 14, 2014 · 51,108 miles · MD

Tl* the contact owns a 2004 saab 9-5. The contact stated that while traveling various speeds, the vehicle suddenly stalled. The vehicle was taken to a private mechanic where it was found that the crank shaft position sensor, fuel pump, and the twice unit needed to be replaced. The vehicle was repaired but the failure recurred. The manufacturer was not contacted about the…

Electrical System · Mar 6, 2014 · 95,000 miles · VA

Tl* the contact owns 2004 saab 9-5. The contact stated that she was traveling 55 MPH with her purse on the passenger's side seat. The contact proceeded to exit the highway when the water bottle that was in her purse toppled over and struck the ignition switch, causing the vehicle to stall. The vehicle was not taken to the dealer for inspection or repairs. The manufacturer was…

Other Saab 9-5 years

1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011

Frequently asked questions

Does the 2004 Saab 9-5 have any recalls?

Yes. NHTSA lists 2 safety recalls covering the 2004 Saab 9-5, the most recent one (08V160000) for seats. Recall repairs are free at authorized dealers.

What are the most common problems with the 2004 Saab 9-5?

Based on 19 owner complaints filed with NHTSA, the most reported areas are electrical system (14), engine (2), engine and engine cooling (2).

Have there been crashes or injuries linked to the 2004 Saab 9-5?

Owners reported 1 crash, 1 fire, 0 injuries and 0 deaths in complaints to NHTSA. These are unverified owner reports, not findings of fault.